What is Wire Rope, and How is it Different from Cable Rope?

Read what is wire rope, what are important specifications to look for, and how it’s different from cable rope.

Did you know wire ropes were used as far back as the 1830s for mining hoist applications? Nowadays, we can use steel ropes for many different applications such as lifting and hoisting in elevators and cranes, and for mechanical power transmission. US Cargo Control’s wire rope slings are an excellent choice for heavy-duty jobs as their fabrication offers excellent abrasion resistance and heat resistance for extreme conditions.

Although these slings are beneficial for the lifting and rigging industry, there are a few specifications to know before purchasing them. Continue reading what is wire rope, what are important specifications to look for, and how it’s different from cable rope.

What is Wire Rope?

Up close shot of wire rope sling on shackle
Photo Courtesy: Adobe Stock

These slings carry different properties that can determine their performance. Wire rope is constructed where a strand consists of two or more wires arranged and twisted in a specific arrangement. The individual strands are then laid in a helical pattern around the core of the rope. Once the wires are formed, they all come together to create greater strength and flexibility.

These slings work well for lifting, hoisting, towing, or anchoring loads. They’re manufactured in a variety of configurations, with 6×19 and 6×36 being the most common. When you see 6×19 or 6×36 from our website, these numbers represent the number of wires making up the strand and the number of strands wrapped around the core.

For example, a 6×19 indicates that there are 19 wires making up a strand, and 6 strands wrapping around the core. To learn more about our 6×19 wire ropes, look into our bestselling 1/2″ Galvanized Wire Rope EIPS IWRC, 1/2″ Stainless Steel Wire Rope IWRC T304, and 1/2″ Bright Wire Rope EIPS FC.

The configurations will offer different benefits for certain applications. In general, a smaller number of large outer wires offers better wear and corrosion resistance, while a larger number of small wires provides a better level of flexibility and fatigue resistance. Continue reading to learn which wire rope fits your job.

Terms that Define Construction and Properties of Wire Rope

Before immediately purchasing a wire sling, there are 7 properties that you should know about:

  1. Different Types of Wire Rope Slings
  2. Length
  3. Size
  4. Direction and Type of Lay
  5. Finish of Wires
  6. Grade of Rop
  7. Type of Core

1. Different Types of Wire Rope Slings

There are different versions of wire rope slings, ranging from single leg to 4 legs, as well as braided wire rope and domestic wire rope slings (manufactured in the U.S. with Crosby® hardware). When looking at the types of slings we offer at US Cargo Control, be sure to consider how much versatility and capability you need.

For example, a braided wire rope has increased flexibility and friction to grip loads over a regular wire rope. Adding an additional leg to the sling can add additional versatility and strength.

2. Length

the length of the wire rope sling

This is the total number of feet that are cut to size when wrapped around.

3. Size

the size and strand pattern of a wire rope

This is the measurement of the rope’s diameter and can be displayed in inches or millimeters. These sizes commonly display different strand patterns where the number of layers, wires per layer, and size of the wires per layer all affect the strand pattern. Wire rope can be constructed using one of the following patterns below or using two or more patterns.

  • Single Layer – a common example is a 7 wire strand. This has a single-wire center with six wires of the same diameter around it.
  • Filler Wire – this has two layers of uniform-size wire around a center with the inner layer having half the number of wires as the outer layer.
  • Seale – has two layers of wires around a center with the same number of wires in each layer. All wires in each layer are the same diameter.
  • Warrington – this construction has two layers of wires around a center with one diamter of wire in the inner layer, and two diameteres of wire alternating large and small in the outer layer.
  • Combination – when a strand is formed in a single operation using two or more of the above constructions, it’s referred as a “combined pattern.”

4. Direction and Type of Lay

The type of lay refers to the way the wires are laid to form a strand. They’re how the strands are laid around the core which can be regular lay, long lay, or alternate lay.

Regular Lay

The wires line up with the axis of the rope. This is where the wires are twisting in one direction, and the strands in the opposite direction create the rope. Regular lay is less likely to untwist and less likely to crush.

LAng Lay

This is the opposite of regular lay where the wires form an angle with the axis of the rope. The wires and strands spiral in the same direction and run at a diagonal to the centerline of the rope. Lang lay is more flexible and resistant to abrasion than regular lay wire ropes. The only con is this type of lay will be more likely to twist and crush than the regular lay.

Alternate Lay

Sometimes known as reverse lay, this type of lay consists of alternating regular lay and long lay strands. This unites the best features of both types, and it’s using relatively large outer wires to provide an increase of abrasion resistance.

5. Finish of Wires

steel wire rope sling in heavy industrial
Photo Courtesy: Adobe Stock

This refers to the protective coating that’s applied to the wire rope. There are three types of finishes which are galvanized (zinc-coated), stainless steel, and bright (unfinished steel).

Note that the galvanized material will provide extra corrosion resistance, and stainless steel is highly resistant to corrosion.

6. Grade of Rope

The grade of the rope means the grade of steel being used. The plow steel strength calculates the strengths of most steel wire ropes. Some classifications include Improved Plow Steel (IPS), Extra Improved Plow Steel (EIPS), Extra Extra Improved Plow Steel (EEIPS), Galvanized Improved Plowed Steel (GIPS), and Drawn Galvanized Imrpoved Plow Steel (DGEIP).

EIPS is 15% stronger than IPS, and EEIPS is 10% stronger than EIPS. Along with that, GIPS and DGEIP wires can add corrosion resistance to your application, but DGEIP wires have a higher break load than GIPS.

7. Type of Core

The type of core is what makes up the center of the wire rope. There are three types of core: Fiber Core (FC), Independent Wire Rope Core (IWRC), and Wire Strand Core (WSC).

A fiber core can be made of synthetic polypropylene fibers. The fiber cores offer greater elasticity than a steel core, but are more susceptible to crushing. This isn’t recommended for high heat environments.

A steel core can either be an independent wire rope or individual strand. The steel cores can provide adequate support, or in an operating environment where temperatures can exceed very high heat.

What’s the Difference between Wire Rope and Cable Rope?

A wire rope sling being used to lift a heavy load
Photo Courtesy: Adobe Stock

Wire and cable ropes are terms that are often interchangeable but do have one varying difference. Wire rope refers to the diameters that are larger than 3/8 inch. Sizes smaller than this are classified as cable rope or even cords. Regardless of the size difference, cable and wire rope are still classified as a “machine.” Even a group of strands laid around a core would still be called a cable or wire rope.

Tackle the Toughest Lifting Jobs with High-Quality Rigging Hardware

We know the importance of quality when it comes to lifting supplies. We carry a variety of rigging hardware, as well as lifting beams and spreader bars that are designed to lift heavy loads safely and efficiently. If you’re interested in other lifting slings, check the other types of slings we carry like nylon slings and chain slings.

Need a custom lifting sling? We can do that. We’ll work with you and customize a lifting sling to meet your specific needs.

Read more information about wire rope slings below!

How to Safely Apply Wire Rope Clips to Wire Rope Assemblies

How to Use Wire Rope Clips

What is Sling Protection, What are the Different Types of Slings, & How to Protect Them

Contact our sales team at US Cargo Control today at 866-444-9990. Our team of product experts is here to answer any questions about rigging hardware, lifting slings, and more.

Do You Know How Much That Weighs? Straightpoint Load Cells Do

USCC now offers a full selection of superior Straightpoint load cell solutions.

If you’re a professional in the rigging and lifting industry, you know that close is never close enough. And guesstimating? Well, that’s just not a great option when you’re talking about lifting a multi-ton load.

Just ask these guys.

Courtesy of: WOOD THINGS!

There’s no question, whether it’s tension on a wire rope assembly or compression caused by a heavy structure, it pays to “know your load” at all times. Be it tons, pounds, or kilograms – just the slightest miscalculation is enough to cause an expensive and perhaps even life-threatening accident.

Luckily, there are load monitoring load cells. Commonly referred to as “tensiometers” or “dynamometers”, load cells use electrical signals to precisely measure the tension of rigged loads involving wire rope, guy wire, synthetic rope, shackles, and other types of rigging equipment.

water testing using straightpoint wireless load cells

What’s the benefit of load cells for lifting?

Safety is of the utmost importance when it comes to complex rigging and heavy lift jobs. Many modern load cells allow operators to receive tension readouts from a safe distance, sometimes several thousand feet away. This is extremely important for applications involving overhead cranes, offshore drilling, tug testing, water bag testing, overhead weighing, cable laying, vehicle recovery, or any type of heavy-lift projects. But not all load cells are created equal.

What’s the best load cell available?

Straightpoint, a Crosby owned company, offers unrivaled load cell tension measurement tools. Their quality and functionality are unsurpassed by any other load cell brand in existence.

sp load cells in use
courtesy of: weighing review
straightpoint load cell supplier

Now, US Cargo Control is proud to be an official supplier of Straightpoint’s intelligent line of load cell load monitoring solutions, including Straightpoint’s long-range wireless load cells and intelligent load cell software that brings your safety into the 21st century.

insight software load cell reading

Don’t put your company and its priceless reputation in unnecessarily dangerous situations. Use Straightpoint Loadcells to take the weight off your shoulders and safety into the palm of your hand.

Types of load cells from Straightpoint

Wireless, Bluetooth-enabled, and classic cabled load cells are all available. Whether you need tension load cells, compression load cells, clamp-on line tensiometers, running line dynamometers, shackles load cells, or mini crane scales – USCC has you covered with a full selection of high-quality Straightpoint products.

Tension Load Cells

straightpoint load cells for tension readings

Tension load cells are great for a wide variety of applications. Radiolink Plus (wireless) and Wirelink Plus (cabled), can handle tension reading capacities up to 500-ton. Towcell is the perfect solution for vehicle load monitoring applications as it fits directly onto a 2” tow ball. 

Compression Load Cells

best compression load cells

Compression load cells are used to calculate the center of gravity. Straightpoint compression load cells can handle loads up to 1000-ton and you can read up to 100 wireless compression load cells from your computer or tablet and also create real-time test certificates on-site. Wired compression load cells are also available. 

Clamp on Line Tensiometers

best tensiometer for measuring wire rope and guy wire tension wirelessly

Straightpoint’s line tensiometer, the COLT, is an industry-leading smartphone-enabled clamp-on line tensiometer. It’s a fast and accurate way to measure wire rope or guy wire tension.

Running Line Dynamometers

best dynamometer for wire rope

Straightpoint’s line of running line dynamometers are able to measure tension, line speed, and distance of wire rope, fiber optic cables, and synthetic rope. These dynamometers are very useful in situations where there is no anchor or dead end on the line.

Shackle Load Cells

wireless load shackle from Straightpoint

Loadshackles from Straightpoint provide the perfect solution to limited headroom or super heavy-lift projects. Wireless load shackles, Bluetooth-only, and cabled versions are all available. Straightpoint Loadshackles are made using Crosby brand shackles. All Loadshackles from Straightpoint have a load-centering bobbin and range in capacity from 3.25- ton to 400-ton.

Miniweigher Crane Scales

best digital crane scale

Straightpoint Miniweigher Plus crane scales are compact, safe, accurate, and suitable for a number of applications. These wireless crane scales are often mounted between a winch and a tripod, allowing for load monitoring and safe lowering and raising of equipment and personnel. They’re able to handle up to 5 ton.

Straightpoint Loadcell output options

When it comes to viewing tension readings and remotely controlling Straightpoint Loadcells, you have options. Choose wired or wireless handheld controllers, laptop computer/smart device output, or even a wireless LCD scoreboard display.

SW-HHP handheld load cell readout device
load cell app for smartphone
wireless LCD load cell scoreboard

Remember, in addition to physical load cell equipment, US Cargo Control also offers compatible Straightpoint computer software and systems.

Expert answers to all your Straightpoint Loadcell questions

touring iuoe cranes and machinery

We have a team of lifting and rigging equipment specialists that understand Straightpoint Loadcell products in-and-out. Don’t hesitate to give them a call at 800-404-7068 for fast and friendly answers to all your load cell questions.

New Website Pages for Wire Rope and Winch Strap Products

We’ve been doing a little work on our USCargoControl.com website, with a goal of making it easier for customers to choose exactly what they need. Some products are available in so many sizes and configurations it can be difficult to wade through them all to find exactly what you’re looking for. Our winch straps and wire rope categories were the first to be updated.

Winch straps are now first narrowed down by color selection (yellow, blue, red, green), then by hardware type (flat hook, wire hook, etc.). There is also still an option to shop for truck winches by sizes as well, with links that show all 4″ winch straps, 3″ winch straps, and 2″ winch straps.

 image of winch straps page

 

Our wire rope category was also redesigned to make it easier to shop, and we also added some new categories cable wire products:

• 6×26 Impact Swaged Wire Rope (Spin Resistant)

• 6×21 Bright Wire Fiber Core (Drill Line)

• 6×7 Bright Wire Fiber Core (Sand Line)

• 19×19 Compacted Bright Wire Rope EIPS IWRC (Spin Resistant)

 

image of wire rope page

 

Look for more re-designed pages and new products coming soon!

Is there anything else we can do to make shopping on USCC easier? Please comment below or send us an email at customerservice@uscargocontrol.com.